Rigid Foam Board vs. Spray Foam

Rigid foam boards (XPS, EPS, polyiso) and spray foam are both rigid plastic insulations, but installation and performance differ. Boards are cut and fastened; spray foam adheres in place.

Side-by-side specs

SpecRigid Foam BoardSpray Foam
R-value per inchR-3.6 (EPS) to R-6.5 (polyiso)R-3.5 (open) to R-7 (closed)
Cost per sq ft$0.40–$2.00 (DIY)$1.00–$5.00 (installed)
Air sealingOnly at sealed seamsBuilt-in
Best forContinuous exterior insulation, basement walls, slab edgeCavity insulation, crawl spaces, rim joists, complex geometry

Rigid Foam Board

Pros

  • Lower material cost per R-value
  • Predictable thickness and R-value
  • Good DIY option for basement walls and exterior continuous insulation
  • Easy to cut and patch

Cons

  • Seams need taping/foaming to air-seal
  • Won't fill irregular cavities
  • Polyiso loses R in very cold conditions

Spray Foam

Pros

  • Air seals and insulates in one step
  • Conforms to any shape
  • Highest installed R-value per inch
  • Adds rigidity

Cons

  • Higher installed cost
  • Requires licensed installer
  • Harder to modify later
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Which should you pick?

  • Insulating a basement wall yourself: Go with Rigid Foam Board. Foam board on the inside, taped seams, then framing — proven DIY.
  • Insulating a vaulted ceiling with skylights and wiring: Go with Spray Foam. Spray foam handles the obstructions; boards won't.
  • Adding continuous insulation outside the wall sheathing: Go with Rigid Foam Board. That's what rigid boards are designed for.

Frequently asked questions

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